Industrial – CREATIVE https://www.global-csg.com Delivering Digital Innovation Thu, 05 Sep 2024 06:10:52 +0000 en-US hourly 1 https://wordpress.org/?v=6.6.2 Skid Engineering for FPSO https://www.global-csg.com/case-studies/skid-engineering-for-fpso/ https://www.global-csg.com/case-studies/skid-engineering-for-fpso/#respond Wed, 26 May 2021 09:26:26 +0000 http://www.bizinventive.club/creative/?post_type=case_studies&p=3431

Learn How CREATIVE Delivered Multidisciplinary Skid Package Engineering For FPSO

Client:
Major EPC Company in Netherlands
Industry:
LNG / Oil & Gas
Services:
Multidisciplinary Engineering Services Including Piping, Structural, Electrical, Instrumentation and PLC, Next-Gen Technologies.
Project Background

This project involved detail engineering of chemical injection skid package for FPSO. This FPSO is 150 kilometers off the coastline at a water depth of over 1,000 meters and the capacity to process over 100,000 barrels of oil per day and 10 million cubic meters of Natural gas. Overall the project featured 35 pump and tank skids with capacity ranging from 10 LPH to 1,500 LPH.

Our Scope

Our scope involved multidisciplinary engineering support for various skid packages involving the following activities

  • Piping: Preparation of 3D Models For Piping, Tubing and Supports, Piping GA Drawing, Isometric Drawing, Line List, Valve List, Data Sheet For Procurement and Material Take-off
  • Structural: Design and Detailing of Pipe Support, Structural Design, Foundation Loading Drawings, Preparation Of Fabrication and Transportation Drawings. Preparation of Structural Design for DNV Certification
  • Electrical, Instrumentation and PLC: Preparation of 3D Models, P&ID Updation, Instrument Data Sheets, Instrument And Equipment Sizing and Selection, Hook Up Drawings, Wiring Diagram, Junction Box Drawing, Instrument Work Diagram, Bill of Materials, I/O Lists, Cable Lists, PLC Programming, HMI Graphics Screens, Panel GA Drawings and Wiring Drawings
  • As Built Engineering: Updation of P&ID, 3D Models As Per The Feedback Received After Inspection At The Fabrication Yard
  • NextGen Technologies: Roadmap For The Digitalization FPSO Skid Packages and Their Surroundings With NextGen Technologies Using IoT, Data Analytics, Cloud and Edge Computing, AI and Machine Learning
What we did

We deployed our FPSO and chemical processing domain experts to serve as program managers for this project. In addition to executing multidisciplinary engineering, we provided the customer with several recommendations to improve performance, streamline logistics and cut down costs through standardization and modularization. We also provided the customer with a roadmap for the digitalization FPSO skid packages and their surroundings with NextGen technologies using IoT, data analytics, cloud and edge computing, AI and machine learning.

Engineering cost savings

35%

Faster delivery

29%

Few words from our client

We are very pleased to have CREATIVE as our long-term, world-class partner. We have been very impressed with the leadership team, domain expertise and the quality of their deliverables under a very aggressive schedule. Their ability to deploy engineers worldwide and quickly ramp up capacity in their High Value Engineering Centers is truly remarkable. We have been very impressed with their deep knowledge and global experience in multidisciplinary engineering and their mastery of NextGen technologies.

Senior Vice President

Offshore Engineering

Let us Partner Together

Harness our deep domain expertise with NextGen technologies
to lead in Digital Innovation

CONNECT
]]> https://www.global-csg.com/case-studies/skid-engineering-for-fpso/feed/ 0 Smart Automated Welding and Inspection System https://www.global-csg.com/case-studies/smart-automated-welding-and-inspection-system/ https://www.global-csg.com/case-studies/smart-automated-welding-and-inspection-system/#respond Wed, 26 May 2021 07:10:01 +0000 http://www.bizinventive.club/creative/?post_type=case_studies&p=3395

Learn How CREATIVE Smart Enabled and Automated a Welding and Inspection System

Client:
Global OEM
Industry:
 Industrial Automation
Services:
Product Design, Embedded Systems, Robotics, Autonomous Navigation, Machine Vision And Data Analytics
Project Background

Development of smart automated welding and inspection system for very large pipes up to six feet in diameter. The legacy process was time-consuming and executed sequentially and manually using obsolete technology with very low yield and throughput. Our mandate was to develop a smart system that could execute these processes simultaneously using modern architecture and NextGen technologies.

Our Scope
  • Developed Multiple High Level Concepts and Evaluation Criteria
  • Developed System Architecture for Main Components of the Selected Concept: Welding System, Inspection System
  • Undertook Mechanical Design, Electrical Design, Embedded Electronics and Software Development for Welding and Inspection Systems Designed and Integrated Drive Systems, Controllers, Instrumentation and Cabling, Wireless Communication Protocols, Networking and Hardware
  • Provided Cloud Connectivity To AWS For Data Management and Analytics
  • Undertook Prototype Development, Testing and Validation
What we did

We mobilized our elite smart enablement and automation team to develop a smart welding and inspection system that could execute both these processes simultaneously using modern architecture and NextGen technologies. The team was led by program managers with substantial domain knowledge in industrial equipment and had expertise in mechanical design, electrical design, embedded electronics and software development. Our team executed various facets of this very complex project by focusing on fundamental engineering and a multi-disciplinary approach encompassing product design, embedded systems, robotics, autonomous navigation, machine vision and data analytics. Needless to say, once the prototyping, testing and validation were completed we had an absolutely delighted customer.

Innovation rating

9/10

Calendar time savings

40%

Few words from our client

We have been very impressed with the creativity and out-of-the-box thinking demonstrated by the CREATIVE team. The have a 360o view of product development ranging from fundamental engineering and manufacturability to the latest in NextGen technologies. They were very critical to our endeavors in meeting significant market challenges and assuming a leadership position in some segments through sheer innovation. They are a very valuable global partner who we can trust with complete responsibility for new projects.

Vice President

Research and Development

Let us Partner Together

Harness our deep domain expertise with NextGen technologies
to lead in Digital Innovation

CONNECT
]]> https://www.global-csg.com/case-studies/smart-automated-welding-and-inspection-system/feed/ 0 Autonomous Guided Vehicle for Data Centers https://www.global-csg.com/case-studies/autonomous-guided-vehicle-for-data-centers/ https://www.global-csg.com/case-studies/autonomous-guided-vehicle-for-data-centers/#respond Wed, 26 May 2021 06:51:04 +0000 http://www.bizinventive.club/creative/?post_type=case_studies&p=3389

Learn How CREATIVE Developed Autonomous Guided Vehicle for Data Centers

Client:
Global Material Handling OEM
Industry:
IT Infrastructure
Services:
Product Design, Embedded Systems, Robotics, Autonomous Navigation, Machine Vision And Data Analytics
Project Background

Development of autonomous guided vehicle for data centers with autonomous navigation, safe storage, retrieval, plug in and precise stacking of cassette magazines in data centers. Design must ensure collision avoidance, a safe environment and the most efficient and cost-effective process for all tasks.

Our Scope
  • Developed Multiple High Level Concepts and Evaluation Criteria
  • Developed System Architecture for Main Components of the Selected Concept: AGV, ASRS System, Shuttle Car and Storage Racks
  • Designed AGV to Autonomously Navigate Leveraging Machine Vision, LiDAR and GPS Technologies for Collision Avoidance with Obstacles in its Path
  • Designed AGV Subsystems Including Structure, Lifts, Rail, Rack, PLC Panel
  • Designed ASRS System For Handling Cassette Magazines And Automatically Retrieve, Plug In and Precisely Stack Equipment
What we did

We conducted several workshops with our customer’s technical and management teams to share our understanding of the state-of-the-art in NextGen technologies across industries. We collaborated on synthesizing a variety of concepts for autonomous AGVs for data centers. Once our customer gave the green light, we assembled a diverse team with talent in product design, embedded systems, robotics, autonomous navigation and machine vision. Upon the completion of this very innovative cutting-edge technology project our customer was able to win very sizeable business and appreciated the creativity and real-life expertise we were able to bring to this project.

Innovation rating

9/10

Calendar time savings

35%

Few words from our client

CREATIVE’s program managers had several brainstorming sessions with our technical and management teams to bring us up to speed on the state-of-the-art across multiple industries in the areas of electrification, autonomy, robotics, connectivity and shared mobility. With their help we introduced several innovative concepts for autonomous AGVs to our customer and ended up winning the business. We are very impressed with what CREATIVE brings to the table and we are looking forward to a long term win-win partnership.

Vice President

Engineering

Let us Partner Together

Harness our deep domain expertise with NextGen technologies
to lead in Digital Innovation

CONNECT
]]> https://www.global-csg.com/case-studies/autonomous-guided-vehicle-for-data-centers/feed/ 0