Digital Plant Engineering – CREATIVE https://www.global-csg.com Delivering Digital Innovation Thu, 05 Sep 2024 06:09:24 +0000 en-US hourly 1 https://wordpress.org/?v=6.6.2 Skid Engineering for FPSO https://www.global-csg.com/case-studies/skid-engineering-for-fpso/ https://www.global-csg.com/case-studies/skid-engineering-for-fpso/#respond Wed, 26 May 2021 09:26:26 +0000 http://www.bizinventive.club/creative/?post_type=case_studies&p=3431

Learn How CREATIVE Delivered Multidisciplinary Skid Package Engineering For FPSO

Client:
Major EPC Company in Netherlands
Industry:
LNG / Oil & Gas
Services:
Multidisciplinary Engineering Services Including Piping, Structural, Electrical, Instrumentation and PLC, Next-Gen Technologies.
Project Background

This project involved detail engineering of chemical injection skid package for FPSO. This FPSO is 150 kilometers off the coastline at a water depth of over 1,000 meters and the capacity to process over 100,000 barrels of oil per day and 10 million cubic meters of Natural gas. Overall the project featured 35 pump and tank skids with capacity ranging from 10 LPH to 1,500 LPH.

Our Scope

Our scope involved multidisciplinary engineering support for various skid packages involving the following activities

  • Piping: Preparation of 3D Models For Piping, Tubing and Supports, Piping GA Drawing, Isometric Drawing, Line List, Valve List, Data Sheet For Procurement and Material Take-off
  • Structural: Design and Detailing of Pipe Support, Structural Design, Foundation Loading Drawings, Preparation Of Fabrication and Transportation Drawings. Preparation of Structural Design for DNV Certification
  • Electrical, Instrumentation and PLC: Preparation of 3D Models, P&ID Updation, Instrument Data Sheets, Instrument And Equipment Sizing and Selection, Hook Up Drawings, Wiring Diagram, Junction Box Drawing, Instrument Work Diagram, Bill of Materials, I/O Lists, Cable Lists, PLC Programming, HMI Graphics Screens, Panel GA Drawings and Wiring Drawings
  • As Built Engineering: Updation of P&ID, 3D Models As Per The Feedback Received After Inspection At The Fabrication Yard
  • NextGen Technologies: Roadmap For The Digitalization FPSO Skid Packages and Their Surroundings With NextGen Technologies Using IoT, Data Analytics, Cloud and Edge Computing, AI and Machine Learning
What we did

We deployed our FPSO and chemical processing domain experts to serve as program managers for this project. In addition to executing multidisciplinary engineering, we provided the customer with several recommendations to improve performance, streamline logistics and cut down costs through standardization and modularization. We also provided the customer with a roadmap for the digitalization FPSO skid packages and their surroundings with NextGen technologies using IoT, data analytics, cloud and edge computing, AI and machine learning.

Engineering cost savings

35%

Faster delivery

29%

Few words from our client

We are very pleased to have CREATIVE as our long-term, world-class partner. We have been very impressed with the leadership team, domain expertise and the quality of their deliverables under a very aggressive schedule. Their ability to deploy engineers worldwide and quickly ramp up capacity in their High Value Engineering Centers is truly remarkable. We have been very impressed with their deep knowledge and global experience in multidisciplinary engineering and their mastery of NextGen technologies.

Senior Vice President

Offshore Engineering

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]]> https://www.global-csg.com/case-studies/skid-engineering-for-fpso/feed/ 0 Multidisciplinary Engineering for Biomass Plant https://www.global-csg.com/case-studies/multidisciplinary-engineering-for-biomass-plant/ https://www.global-csg.com/case-studies/multidisciplinary-engineering-for-biomass-plant/#respond Wed, 26 May 2021 09:17:28 +0000 http://www.bizinventive.club/creative/?post_type=case_studies&p=3426

Learn How CREATIVE Executed Multidisciplinary Engineering for Biomass Plant

Client:
Major US OEM
Industry:
 Process
Services:
Multidisciplinary Engineering including Piping, Mechanical, Structural, Electrical, Instrumentation and PLC, NextGen Technologies
Project Background

The project involved detail engineering of multiple 40 MW, state-of-the-art, biomass fired electricity generation facilities at multiple locations. The project was designed to consume over 200,000 metric tonnes of dry biomass fuel annually to generate more than 285,000 MWH of renewable electricity, enough to power over 40,000 households.

Our Scope

Our scope for this project was to execute multidisciplinary engineering support with the following activities

  • Piping: Preparation of Pipe Designs, Piping Layouts, 3D Models, Pipe Isometrics, Material Specifications, Material Takeoff, Pipe Stress Analysis and Reports, Pipe Tie-in Drawings and Piping Material Specifications
  • Structural: Design and Detailing of Pipe Support and Pipe Rack, Crossover Platforms, Connection Design and Other Structures
  • Mechanical: Design and Detailing of Pressure and Non-Pressure Parts. Preparation of Specifications, Material Requisition and Technical Bid Evaluation of Major Equipment
  • Electrical, Instrumentation and PLC: Preparation of Load Lists, Single Line Diagrams, Motor Lists, Cabling Sizing and Routing, Plant Lighting Design Layouts, Heat Tracing Calculations, IO Lists, Hook-Up Drawings and Junction Box Specifications, Design and Selection of PLCs, DCS and SCADA, PLC Programming, HMI Graphics Screens, Panel GA Drawings and Wiring Drawings
  • NextGen Technologies: Roadmap for the Digitalization of the Biomass Plants with NextGen Technologies Using IoT, Data Analytics, Cloud and Edge Computing, AI and Machine Learning
What we did

We deployed our renewable energy domain experts to serve as program managers for this project. In addition to executing multidisciplinary engineering. We provided the customer with several recommendations to improve performance, streamline logistics and cut-down costs. We also provided the customer with a roadmap for the digitalization of these biomass plants with NextGen technologies using IoT, data analytics, cloud andedge computing, AI and machine learning.

Project cost savings

18%

Innovation

NextGen Roadmap

Few words from our client

CREATIVE truly worked as an extended part of our engineering team to meet critical delivery schedules and engineering challenges. We are delighted to work with such a professionally managed organization. They listen very carefully to feedback from our team and are always reachable round-the-clock and during holidays.

Vice President

Engineering and Procurement

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]]> https://www.global-csg.com/case-studies/multidisciplinary-engineering-for-biomass-plant/feed/ 0 Pre-FEED Engineering for Thermal Power Plant https://www.global-csg.com/case-studies/pre-feed-engineering-for-thermal-power-plant/ https://www.global-csg.com/case-studies/pre-feed-engineering-for-thermal-power-plant/#respond Wed, 26 May 2021 08:48:51 +0000 http://www.bizinventive.club/creative/?post_type=case_studies&p=3419

Learn How CREATIVE Executed Pre-FEED Engineering for a Major Thermal Power Plant

Client:
Major EPC Company in US
Industry:
Power
Services:
Pre-Feasibility Study, Development of Basic Layout and CAPEX Estimation.
Project Background

Prefeasibility study for major ultra thermal power plant in Asia-Pacific. The study involved finalizing basic plant layout concept and layout space reservation.

Our Scope

Pre-Feasibility Study: Project Site Selection, Coordinating Site Survey, Coordinating Site Related Studies, Fuel Availability Study and Recommendations, Preparation of Heat and Mass Balance Diagrams and P&IDs

Development of Basic Layout: Layout Preparation, Fuel Harbor and Jetty, Conveyor Arrangements for Ash and Fuel Storage Areas, HV Line Connection on the Site Boundary, Roads and Drainage Systems

CAPEX Estimation: Preparation of Technical Specification for Major Items for Main Plant and Balance of Plant, Material Requisition, TBE and Preparation of CAPEX Estimate for the Plant

What we did

We deployed our select domain experts in the power sector to undertake the pre-feasibility study of the thermal power plant and provided the customer with deep insights related to the project site and logistics which enabled the customer to avoid substantial costs and issues in the future. In addition, we leveraged our proprietary knowledge base to empower the customer with a fairly realistic capex estimation for the project.

Engineering cost savings

30%

Project cost savings

3.2M USD

Few words from our client

We are glad to work with CREATIVE as a valuable engineering partner, who has been very instrumental in meeting our aggressive timelines. We have been very impressed with their expertise in the power sector and also the way they have codified their knowledge and lessons learnt from past projects to guide our thinking in a way that our regular consultants and service companies cannot. It is a pleasure to work with them for the long haul as they always go the extra mile to exceed our expectations.

Executive Vice President

Global Engineering

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